What Causes Backfire in a 23 HP Kawasaki Engine?by John Albers
Timing Induced Backfire
One type of backfire that occurs in a 23 HP Kawasaki engine is caused by improper ignition timing. The combustion cylinder's fuel intake valve opens to take in a fuel/air mixture from the carburetor. The ignition timing is off, resulting in engagement of the spark plug before the intake valve closes, igniting all the fuel in the cylinder, as well as all the fuel in the manifold leading down from the carburetor. This causes a loud bang and pop, like a loud engine hiccup.
Carburetor Induced Backfire
Another type of backfire that can occur in a 23 HP Kawasaki engine is caused by having a poorly tuned carburetor. If the carburetor isn't working properly, it can get the mixture of fuel and air in the incorrect ratio. Sometimes, too much fuel is delivered to the combustion cylinders for a given amount of air. This is called running rich. The combustion cylinder fires normally, but because there isn't enough air to burn all the fuel, unburnt fuel is sent out the exhaust valve into the exhaust manifold. This unburnt fuel comes into contact with air as it reaches the manifold, and spontaneously ignites. This is the more traditional type of backfire people think of when they hear the term, with a gust of flame shooting out of the tailpipe.
There are two maintenance solutions to prevent a 23 HP Kawasaki engine from backfiring. First, the carburetor should be kept clean and properly adjusted, so that it provides the engine with an optimum fuel/air ratio. Second, the distributor caps should be checked and replaced, if necessary, as minor damage or faults are the most likely cause of incorrect ignition timing.