How to Repair a Ford Escape EGR Valveby Christian Killian
Replacing the EGR valve on the engine of your Ford Escape may become necessary if the valve is not working or damage occurs to the valve or tube. The EGR valve sits on the top of the engine near the rear of the block and looks like a round disk with a small vacuum tube attached to the top center of the disk. A steel tube runs from the base of the valve to the exhaust manifold that threads into the side of the EGR valve.
Open the hood and locate the EGR valve. Remove the vacuum line from the top of the line. It pulls loose if you grasp the boot and pull straight up. Lay it aside.
Locate the tube coming into the side of the EGR valve from the exhaust manifold. Locate the nut on the tube where it meets the EGR valve and turn it counterclockwise with a wrench and then pull the tube away from the valve.
Locate and remove the two bolts on the base of the EGR valve with a socket and ratchet and then remove the valve and gasket from the engine. Discard the old valve and place a new valve on the engine, making sure to install a new gasket between the valve and engine.
Install the two retaining bolts and torque them to 18 pound-feet with a socket and torque wrench. Install the riser tube into the side of the EGR valve and tighten the nut to 30 pound-feet with a torque wrench and crow's foot wrench.
Install the vacuum line on the top of the valve, pushing it straight on until it seats tightly. Close the hood of your escape.
Items you will need
- Wrench set
- Socket set
- Torque wrench
- Crow's foot wrenches
- "Ford Escape Factory Service Manual"; Ford Motor Corp.; 2005
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