How to Replace a Throw Out Bearing in a Harley Transmission
by Christina TeterThe throw out bearing -- otherwise known as the pushrod bearing -- is located just inside the transmission clutch release cover on the lower right-hand side of your Harley-Davidson. Replacement is rarely necessary, as it does not wear easily. If, however, you decide your throw out bearing does require replacement, it is accessible with simple hand tools.
Step 1
Remove the magnetic drain plug with a wrench. The drain plug is underneath the outer primary chain case on the left side of the motorcycle. Drain the fluid into a drain pan.
Step 2
Remove the six screws on the clutch release cover with an Allen wrench. Remove the clutch release cover. Discard the gasket located just inside the clutch release cover.
Step 3
Loosen the clutch cable adjuster with a wrench to allow slack in the clutch cable.
Step 4
Remove the retaining clip of the pushrod assembly with a pick tool. This will also release the two thrust washers located just behind the retaining clip.
Step 5
Remove the throw out bearing. Insert a new one into the same slot.
Step 6
Reinstall the two thrust washers and the retaining clip you previously removed.
Step 7
Tighten the clutch cable adjuster with a wrench.
Step 8
Replace the clutch release cover gasket and reinstall the cover by inserting and tightening the six screws previously removed.
References
- "Softail Models Service Manual"; Harley-Davidson Motor Company; 2004
Tips
- Keep the work area clean to ensure no foreign material enters the clutch cover, pushrod assembly or transmission oil.
Things You'll Need
- Standard wrench set
- Drain pan
- Allen wrench
- Pick tool
Warnings
- Use goggles when removing the retaining clip to ensure you protect your eyes.
Writer Bio
Christina Teter is a business professional who began her freelance writing career in 2010. Her work has appeared on Leavr and other online publications. Teter has a Bachelor of Science in accounting from Truman State University.
