How to Install a Torque Converter Drain Plug

Secure the torque converter in a bench vise with the location of the torque converter drain plug pointed downward. It is recommended that the drain plug be installed on the outer edge of the converter in the band that encircles the unit. Point that location at the five thirty position, and firmly secure the converter in the vice. Use towels or rubber to place in between the bench vice and the converter to protect the outer skin of the converter.

Insert a 1/2 inch NPT drill bit into an electric drill. The drill bit will make an opening that then can be tapped to fit the 1/2 inch NPT drain plug. Begin drilling at the location for the new torque converter drain plug by using the drill at low speed until the bit makes its first cuts into the converter's outer band. Once a mark has been made by the drill, you can begin to speed up the RPM of the drill to cut through more quickly. The drill and drill bit should be pointed upward into the converter to allow for all the metal shavings to fall free of the converter. These shavings must be prevented from entering the converter.

Stop drilling once the tip of the drill bit has broken through to the inside of the torque converter housing. The cuts now must be made slowly, as you open the hole into the converter. Sharp drill bits will cut ribbons of metal when rotated slowly. It is important to keep track of every piece of metal as you drill, and tap the hole for a torque converter drain plug. Use a small retractable magnet to reach inside the converter to attract any metal pieces that may lie on the inside of the housing near the hole.

Insert the 1/2 inch NPT tap into a tap handle, and lubricate with a small amount of cutting oil. Place the tip of the tap into the hole in the side of the converter. With the tap held in a vertical position from the hole, begin to twist the tap into the hole. Turn clockwise, until the tap can be felt to be cutting, then back off. The process of tapping a hole involves firm turns clockwise to cut, and then counterclockwise to remove the debris. Control the amount of metal shavings that can fall into the converter by using the magnet to clean the work area around the hole. The small shavings will collect in the cutting oil, and can be pulled from the converter using the magnet. Tap the hole deep enough to allow for a torque converter drain plug to be threaded at least half way for 1/2 inch NPT drain plugs.

Place two drops of Loctite on the 1/2 inch NPT drain plug, and thread into the newly threaded torque converter drain plug hole. Turn counterclockwise until tight, or until the top of the drain plug is even with the outside edge of the torque converter. Never thread the drain plug so deep that the loosening adapter is beneath the outside edge of the torque converter.